How We Do It
We Have High Standards
There are plenty of reasons why the top brand names choose us. To name just a few:
- quality
- reliability
- flexibility
- capacity planning
Our Process
What makes us so efficient?
NUMBERS COUNT
Our record speaks for itself
We won't accept an order unless we know we can deliver exactly what you want, when you want it, and precisely how you want it.
- 99%
On-Time Delivery
- Over 88%
Marker Utilization Rate
- 0.3%
Short Ship Quantity
- AQL 2.5
Inspection Standard
Technology
In-house machinists
Our in-house machinists exceed the results achieved by traditional sewing machines. They work closely with our equipment suppliers to design machines that are tailor-made for each type of garment construction. This improves both efficiency and quality.
Technology
Computerized production
studies the manufacturing process for each garment to determine where automation could produce top-quality work more efficiently while reducing cost and turnaround time.
Technology
Super-efficient fabric cutting
We’re proud of our new Investronica IV 70A cutting machine, which has taken how we cut fabrics to a new level of technical sophistication. This tailored cutting technology offers the latest cutting solutions for coated fabrics.
Features of the IV 70A include:
· Zero-offset cutting
· Real-time blade width detection
· Advanced grinding technology
· Multiple cutting modes
· Single-blade forming of symmetrical pieces
· A working speed of up to 10m per minute.
Technology
Programmable for a range of production modes
Highly automated, the Investronica IV 70A ensures maximum quality and efficiency. It can be easily programmed for different production modes, including diversified production and batches of various sizes.
Technology
Flexibility and quality assurance
The Investronica IV 70A is equipped with a conveyor belt to feed fabric to the cutting machine. The ground rail moves the machine left or right to align it with different cutting beds.
Although the IV 70A makes fabric cutting so accurate, fast and efficient, quality is always overseen by our highly trained staff – just as vital an investment as the machinery they operate.
Technology
Future-focused innovation
AI, CLO, Auto cutting, Auto-marker and Dashboard software programs are some of the technologies we use to generate real-time production data. We are always on the lookout for innovative technology to keep us ahead in the industry.
We continually review and refine every part of our process, from our technology and machinery to our planning and engineering. Your customers expect the best and we’re here to manufacture it.
Capabilities
Our production capacity
Unlike other companies, we don’t take on extra orders and then hire workers to fill them. Instead, we maintain a consistent, highly trained workforce. We believe that great employees make great products.
- 1.33 million
Piece capacity per year
- 100%
Capacity fill rate in 2024
Social Compliance
Fair Trade Certified™
Anyone can claim to treat their employees well, but our Fair Trade Certified™ seal is more than just talk: we’re proud to show the world that our products adhere to rigorous Fair Trade™ standards that protect our workers and our planet.
Our Standards
Certifications
We take our role in the manufacturing industry seriously and hold ourselves to high standards. This is reflected in our numerous ethical and environmental certifications.
ISO 9001
Our ISO 9001 Quality Management Standard Certification, which we have held since 2000, ensures that you will always receive the top-quality products and services that you expect from us.
Gore-Tex® License
We have been Gore-Tex® licensed since 1996. Our long history with Gore-Tex® has given us expertise in using this world-renowned fabric to make the highest-quality weatherproof gear.
Responsible Down Standard (RDS)
Our factories have been RDS-certified since 2016. We are proud that no birds are subjected to unnecessary harm to provide our materials.
amfori BSCI
As part of our commitment to human rights, worker welfare and the environment, we have joined amfori BSCI for yearly audits. We continually adjust our practices based on their findings.
C-TPAT
We are a certified Customs-Trade Partnership Against Terrorists company. As such, we work with the US government to align and improve security in the global supply chain.
Higg Index
We have implemented the FSLM (Facility Social Labor Module). This measures our social impact in relation to wages, working hours, health and safety, and employee welfare. We have received third party verification for FEM-2020. The Higg Facility Environmental Module (FEM) measures annual environmental performance.
